Automatic Rounds Log Sawmill Production Line
Introduction of the log saw process
The log sawing process is modernly designed, including the lines of circular wood cutting machines, multi-blade sawing or box and board sawing, the location and order of the machine are carefully calculated by Quoc Duy to bring about production line.
Vietnam’s wooden furniture market is very popular, but wood materials are rare, to have standard wooden slats for production, it takes many stages to complete.
Hopefully the following sharing of Quoc Duy will help you partly understand the process as well as notes when lumber.
Outline of the log cutting process
Machines in the log sawing process automatically:
| Total Capacity | : 8.6kW |
| Saw Blade Size | : 750 x 40 mm |
| Working Length | : 600-2000 mm |
| Working Diameter | : 120 x 300 mm |
» Feature :
– Used to cut long logs into shorter logs of varying sizes, with automatic feeding and automatic cutting (or processing).
– Featuring a small saw blade diameter and a thin saw blade, which helps the cut surface of the wood to be flatter and smoother.
Cutting the round logs into segments allows for uniformity in the size of the workpieces after sawing, eliminating the need for subsequent edging (or trimming/re-ripping).
Specifications
| Capacity | : 5.9kW |
| Feeding Rate | : 8-15m/min |
| Woodpiece Diameter | : 150 – 400 mm |
| Woodpiece Length | : 150 – 6000 mm |
» Features
Transfer the workpieces from the log cutting station to the multi-rip saw machine.
Automatic workpiece feeding, angle adjustment, and speed change as required.
Quick and efficient control over the feeding speed. Stable operation and high efficiency.
Conveying billets and flipping workpieces
Specifications
| Maximum Working Width | : 300mm |
| Minimum Working Width | : 120mm |
| Maximum Working Length | : 850 mm |
| Total Capacity | : 92.2kW |
| Feeding Speed | : 0 – 12m/min |
»Feature:
The main function of the round log multi saw machine is to rip the round log into cants. The machine can saw all types of fresh/green wood such as: Xoan Dao wood, Red Oak, White Oak, Gổi wood, and Acacia wood.
Features an automatic feeding system, multi-rip sawing capability, and an automatically adjustable cooling mechanism
The log, after being passed through the circular sawmill, splits the billet into 2 boxes and the rest of the board. From here will be divided into 2 different stages
- The box wood will continue to be transferred to the box sawing machine to produce the billet after cutting is completed. (5)
2. The remaining wood board is put into the board sawing machine to continue cutting many blades, then through the board machine and complete the process. (4.1)
Specifications
| Total Capacity | : 1.5kW |
| Voltage Frequency | : 3HP-380V, 50HZ |
| Feeding Rate | : 0-9m/min |
| Woodpiece Diameter | : 150-400mm |
| Working Length | : 2000-4000mm |
Conveyor separates the workpiece and transfers the workpiece to the border LD-550
»Feature
- The conveyor belt has the function of separating the sawn circular billet, it will separate the wooden board from the sawn wooden box, the board will be detached and moved out of the border to change to another stage, the latch is kept on the line and continue through the box sawing machine.
- With the system working automatically quickly and accurately without human intervention.
- You just need to stand and watch the work progress.
Specifications
| Total Capacity | : 1.5kW |
| Voltage Frequency | : 3HP-380V, 50HZ |
| Feeding Rate | : 0-9m/min |
| Woodpiece Length | : 500-4000mm |
| Weight | : 600kg |
EB-400 Slab Outfeed Conveyor
Specification
| Feeding Capacity | : 1.5kW + 1.5kW |
| Pumping Capacity | : 0.37kW |
| Feeding Rate | : 0-12m/min |
| Working Length | : ≤150mm |
| Working Width | : ≥800mm |
| Maximum Width | : ≤300mm |
| Machine Dimensions | : 3100*1170*1800mm |
MJP 142 – 30 Multi-Blade Round Log Slab Edger
»Features
– The cut surface is flat and smooth (replacing the planer machine);
– Saves time and reduces workpiece (wood) loss due to the multi-blade design;
– Fast feeding speed and improved efficiency
– The upper pressure roller automatically increases traction (or grip) to ensure stable feeding of the workpiece.
– Furthermore, the spindle cooling function, electric degreasing & cooling (or electronic lubrication & cooling), and the external high-pressure spray nozzle help save energy and improve cooling efficiency.
Specification
| Total Capacity | : 6.05kW |
| Feeding Rate | : 10-20m/min |
| Working Width | : ≤500mm |
| Working Length | : ≥500mm |
| Working Thickness | : 10-40mm |
| Machine Dimensions | : 1200*1000*1100 |
»Features
The MJ 141-0450 multi-blade edging saw is also known as the multi-blade trim/scrap edging saw.
The machine is equipped with a laser light system that helps align the saw blade cutting path
This final edging stage marks the completion of processing the off-cuts/side lumber into the finished, sawn timber.
Specification
| Total Capacity | : 3kW |
| Voltage Frequency | : 3HP-380V, 50HZ |
| Feeding Rate | : 0-9m/min |
| Woodpiece Length | : 500-4000mm |
| Weight | : 1200-2000kg |
SLC-400 Redirect Conveyor
Specifications
| Maximum Working Height | : 120mm |
| Minimum Working Height | : 30mm |
| Maximum Working Width | : 300mm |
| Minimum Working Length | : 550mm |
| Total Capacity | : 56.2kW |
| Feeding Rate | : 0-18m/min |
»Features
Equipped with an anti-kickback system to ensure user safety.
Pressurized roller shafts to firmly hold the workpieces during the sawing/ripping process.
Fast and highly efficient wood ripping
Specification
| Total Capacity | : 3kW |
| Voltage Frequency | : 3HP-380V, 50HZ |
| Feeding Rate | : 0-9m /min |
| Woodpiece Length | : 1000-4000mm |
| Weight | : 1200kg |
AS-400 Rubber-Coated Outfeed Conveyor
After the billet is put into the sawn machine, the wood is cut into pieces and moved out by the conveyor, the automatic sawing process is completed.
Note when investing in Rounds Log Sawmill Production Line
Choosing the right machine depends on the size of the cutting product. So you need to define the machining size in advance to avoid choosing the machine to not meet the production requirements.
Choose a supplier with sufficient expertise and technology that can guarantee continuous line operation, without frequent errors.
Calculate the area to locate the machine position suitable for not working of the workshop.
Wood after sawing must be dried for storage, moisture is a factor you should also pay attention to when entering production
Wood moisture is related to sawn timber quality
Natural wood always contains a large amount of water available to feed the tree. When there is no water or a small amount of water released, it is called “fresh wood” or “un-dried wood”. Vietnam is difficult to warm and warm, so it is very normal for the wood to stretch.
Wood drying is to absorb the amount of water in the wood so that the wood reaches the right humidity for machining.
Effect of humidity on product quality
- Effect on the texture of the product: if the wood is not thoroughly dried, it will cause cracking, splitting or warping after using time due to the elasticity of the wood.
- Effects on the surface of the product such as paint will peel off due to the elasticity of the wood.
- Affecting the quality of products such as poorly dried wood, termites will lead to rapid deterioration of the product.
Contact consultant automatic Rounds Log Sawmill Production Line
The automatic Rounds Log Sawmill Production Line is suggested by Quoc Duy to help you partially visualize and understand the process for future projects.
Modern processes save production personnel and time. However, to have a complete process and suit your production needs, contact Quoc Duy for a more in-depth consultation.
QUOC DUY WOODWORKING MACHINE
Với kinh nghiệm và tư duy luôn đổi mới áp dụng công nghệ mới vào sản xuất , Quốc Duy cam kết mang lại giá trị và chất lượng tốt nhất đến khách hàng.
About us